Have you ever experienced high amounts of static being dispersed on to your film?
We had a customer come to us asking if we could do anything about that static build-up on the pallets. Static is often generated as a result of surface separation between two rollers slipping over stretch film. To combat this issue, Best Packaging uses elastic dissipating cords to remove static.
The elastic cord removes static from the stretch wrapper by neutralizing the surface as it is unwound and applied to the bundle. The cord is thread through a mounted magnet hole, kept straight for tension, and tied a simple knot. As long as the cord is within ¾ of an inch of the film, it will lower the static charge.
If you ever run into any issues with your stretch wrap applications, don’t hesitate to contact us.
Imagine you are on a leaky boat. You might search for the massive hole that’s bringing the boat down even though there are smaller holes constantly popping up. By taking care of the larger hole, you’re really only addressing issues in a singular fashion rather than looking at it holistically. The best way to prevent a water leakage is to consider the holistic success and operation. An operator is always going to struggle as problems arise if they only focus on that particular problem. However if you inspect the boat and make sure there aren’t any holes, you’re going to have a better chance at staying afloat.
Stretch wrappers, Case Erectors, Shrink Wrappers, Case Sealers, Strappers, Tapers- you name it, these are all very complex pieces of packaging equipment expected to optimize your production line for efficient packaging processes. If maintained properly, these machines can last years without any problems or breakdowns.
Periodic maintenance is important.
Most companies search for major causes that could be responsible for the problems, yet overlook the minor causes that contribute to the big problem. To ensure that your business model can be upheld in the long run, it’s important to follow up and check on the reliability of your machines. Inspecting your machines can reduce the likelihood of any disastrous maintenance issues that might arise unexpectedly. After all, it’s much easier, less stressful, and less costly to prevent problems than it is to interrupt workflow to repair them. A lack of preventive maintenance is a major cause of downtime, so this is a good opportunity to catch potential problems before they develop into larger issues and make sure your machine is running smoothly.
While your packaging equipment doesn’t require constant care, just a little bit of attention from time to time can go a long way toward avoiding downtime and more costly repairs down the road. So rather than spending money on unexpected repairs, you might want to invest in periodic preventative maintenance program.
At Best Packaging, we service end of line packaging equipment. We perform repairs and PM’s on a variety of different packaging equipment. We provide highly trained, well-qualified employees who are not only concerned with maintaining your machines, but we also seek to maximize the performance. Best Packaging prides ourselves in delivering top notch care to keep you running seamlessly for years to come. Give us a call at (888) 930 BEST to schedule a PM or click here.
Did you know 1 oz of extra stretch film per pallet at a facility wrapping 1,500 loads per evening is worth $31,200.00 per year?
Would your operators know if they were using an extra 1 oz of film on a pallet?
An extra 8 oz at the same facility would be $250,000.00 per year!
The costs can add up fast – and that’s just film costs! What about pallet load damage and productivity losses due to film that is not used properly?
Companies are best served when they developed a stretch film procurement solution to understand the properties of the film they use, their distribution channel, and the forces necessary to deliver their loads successfully.
Best Packaging has created stretch film procurement ‘best practices’ to meet these goals and provide a consistent result that can be created, tested, repeated and maintained.
- Best Packaging Inc. can be hired as a consultant to EVALUATE the film. We will perform several tests to determine results such as the ultimate stretch, film puncture resistance and the amount of ‘cling’ in the stretch film.
- We will assess the best way to apply the film based on the different types of products that are wrapped and establish the type of containment necessary.
- Once we UNDERSTAND how to achieve the best results, we will go back to the plant and CREATE the ideal wrapped load by selecting a few films that meet the criteria most important to your operations.
- After the load is recreated, we will perform a TEST for effectiveness. Doing so will allow our techs to set a standard based on how the load wraps on the production floor to ensure the proper containment and the proper amount of film.
Gone are the days where we standardize the film. Instead, standardizing the result will ensure the product arrives to the end user without damage in the most productive and cost-effective method possible.
- The last step in this best practices project would be to train maintenance and operators how to visually MONITOR the standard. Best Packaging can be hired to maintain and upgrade this standard. There should also be supervisor in charge of each shift assigned to monitor the standard at selected intervals.
Because stretch film is usually marketed using only a few specifications, it is easy for procurement departments to believe they are getting a good value at a lower cost. However, Best Packaging has the tools and expertise to ensure your company is getting the most value and production from your stretch film purchases while guaranteeing that your products arrive damage-free. If you’ are currently wrapping products with stretch film and want to ensure you are getting the maximum yield, give us a call at (888) 930 BEST.
Want to add a stretch wrapper to your manufacturing process, but still looking to save money? Many business owners are turning to pre-owned equipment in the face of economic downturn, looking to cut costs and increase profits.
Once a machine has been taken out of its packaging, that machine can no longer be labeled as “new.” However, if that machine hasn’t gotten much use, other businesses can benefit from purchasing that piece of equipment for a reduced cost. If the used stretch wrapper is well-maintained, it can generate plenty of value. Thus, it’s better to go with a used stretch wrapper that is practically brand new, than one that has been used many times in production.
Purchasing a gently used stretch wrapper can save you can well over half the price of new models. Another benefit from purchasing a “used” stretch wrapper is that often times it’s available immediately, while companies that purchase new stretch wrappers may take months to arrive.
Before purchasing a used stretch wrapper, consider these helpful tips:
- Understand the context of your wrapping environment and decide if a used machine is right for your manufacturing process.
- Request references and contact information. This is a standard rule-of-thumb for any used machinery purchase. If the seller doesn’t supply the information, move on.
- Inspect the used machine first-hand while it is still installed and running product at its original place of business. This allows the vendor to see everything the machine does, what parts it has, and its overall condition.
- Ask if mechanics and electricians test-run the machinery before shipment. If they do, secure a guarantee that the machine is in good working order before it’s shipped.
- Seek information regarding the company’s stability, financial strength and its commitment to the industry in order to determine whether they can be trusted.
- Review the return policy. Look for a solid warranty program that ensures you will receive timely assistance if a machine should have mechanical or electrical issues once in full production.
In the long-run, buying used equipment can be a viable option that may not only save money, but also decrease down time. At Best Packaging, we are a seller of new and used equipment. We’re a company you can rely on to ensure you’re getting the best deal without risking the quality of your packaging. Give us a call at (888) 930 BEST for more information.
With so many manufacturers misusing stretch wrap vocabulary, it can often be difficult to understand the true meaning of these terms. To help consumers understand the real meaning, we listed a few of the most commonly misused terms in the packaging industry. In doing so, we hope to educate consumers so as to not be fooled by deceptive terminology when evaluating stretch wrap options.
Pre-stretch is the process of elongated film to a percentage of its original length. The advantage of operating with pre-stretch is that it provides great load stability and allows you consume less film per pallet. Below are two different methods to obtain pre-stretch.
- Pre-stretched stretch film is film that is stretched during the manufacturing process prior to being wound up in rolls for stretch film application. The majority of pre-stretched stretch film is applied using hand wrap dispensers.
- Another means of obtaining pre-stretch film is by elongated it using the motorized pre-stretch capabilities of a wrapper. The film passes through two film carriage rollers running at different speeds that stretch the film prior to being applied to the load.
A common misconception within the packaging industry is that stretching the film activates its elastic memory, triggering the film to return to its original state. Another mistake is assuming the two methods of obtaining pre-stretch produce the same outcome- although that’s not necessarily the case.
Suppose you have a roll of pre-stretched stretch film at $5 per roll that gives you 15ft of surface area to work with and 15ft of regular stretch film at $8 per roll. Naturally, the $5 already pre-stretched film would appeal to most plant managers. However, when operating under the correct settings, there could be more to gain from producing pre-stretched film using a stretch wrapper.
If your stretch wrapper is operating at 250% stretch, the regular stretch film at $8 per roll could potentially give you 25ft, as opposed to the pre-stretched film coming in at 15ft. Despite the regular stretch film coming in at a higher cost, it’s winds up more valuable because you’re getting more use of that film while consuming less. By choosing to stretch your film using a powered stretch wrapper, you save money on film and overall lower operating costs.
Force-to-Load is a measure of how tight the film is being pulled as it exits the carriage and is applied to the load. Force to load plays a key factor in maintaining a percentage of prestretch. Although force-to-load does not hold your pallet, the amount applied does contribute to all around containment force.
Containment force is the amount of load retention created due to the film’s stiff properties. Containment force is the property that holds your pallet together during transit. Typically, for every 100lbs of product, you want to have at least 1 lb of containment force. Containment force and pre-stretch ought to be assessed on a regular basis to ensure the stretch wrap is being applied accurately. To evaluate the performance of your stretch film and application process, there are several testing methods that can be employed. These methods include using a film force pull plate, pull bar, double finger, or even replicating the delivery of a pallet via freight truck with a vibrations or tilt test.
Understanding this terminology can make a difference in terms of stretch film cost savings, ensuring that your load is held tightly enough, and avoiding film breaks that could potentially damage your product. Instead of buying more or new film, you may be able to simply adjust your stretch levels. Knowledge of these terms and how to correctly use them enables consumers to make more informed decisions when comparing options for your packaging line. For more information, contact us at 888 930 BEST.
Stretch Film is the highly elastic plastic material used to wrap products and secure them onto pallets. It is made from LLDPE and is the ideal material for wrapping and securing loads because of its flexibility. The film’s ability to stretch around corners of products, boxes, and pallets offers increased puncture and tear resistance as well as greater efficiency when applied appropriately. In order for stretch film to have these capabilities, makers of stretch film must add certain elements. Tackifier is an element used in the manufacturing process to add stickiness of the surface of the stretch film. Stickiness is an important trait in stretch film as it needs to be able to cling tightly to the other layers and maintain its adhesiveness as conditions change.
Stickiness is a great feature to have with stretch film, however most stretch wrappers that pre-stretch film, thin it out. As a result, there is less tackifier holding the film together. When there is not enough tackifier or the film is loaded wrong, the film unwinds from the pallet creating film tails. Film tails tend to drag on the ground, get caught in equipment, and more importantly, they unravel on loads and cause load holding failures. To avoid generating film tails, Best Packaging offers machines that can turn off the pre-stretch (which thins the film) right before the film is cut. In doing so, you are guaranteeing the film is thickest which allows the tackifier to maintain its stickiness. For more information on these stretch wrappers or to learn more about stretch film, give us a call at (888) 930 BEST.
Ever since the creation of stretch wrapping, various types of applications have been developed for unitizing pallet loads. One of these methods includes hand wrapping which involves a person walking around the pallet, securing the load with a hand-held stretch film roller. Although some people might find this method useful today, it’s not always the most productive.
Depending on the size and structure of the pallet that you are wrapping, there is a large amount of bending and twisting involved in making sure that the entire pallet is wrapped thoroughly. Even with orderly and square pallets, hand wrapping requires that an employee walk around in circles which causes dizziness and may lead to a higher risk of harm for employees. Thus, hand wrapping could generate inefficiencies in the supply chain process as work injuries cause downtime, high insurance costs, and workers compensation. Sometimes you may even need to hire a replacement worker which could result in more time and money.
Stretch wrapper machines have powered film delivery systems that typically stretch the film at a high level than hand wrapping. In most cases, this creates a cost savings of anywhere from 25% – 40% because less film is needed to contain the pallet (B2BInd). Alternatively, most workers operating hand-held stretch films rarely stretch film more than 50 percent during the hand wrap process. A nationwide evaluation of hand wrapping in real-life situations found that the average person stretches hand wrap less than 15%, thereby hindering the stretch film’s ability to effectively hold a shifting load (B2BInd). When pallets aren’t wrapped tightly enough, they are likely to fall apart causing damage to other products as well. With hand wrapping, an operator has the potential to wrap several loads, but the performance of a machine is much more reliable.
If you’re experiencing any of these drawbacks, it might be time to upgrade a stretch wrapping machine. For more information, visit our website or give us a call at (888) 930 BEST
With an automatic pallet wrapper, most people imagine an integrated system with pallets moving throughout the production line, however, there are also many uses for stand alone automatic wrappers. Stand-alone automatic wrappers wrap pallets without the need for much operator involvement. Typically, the load is placed on the turntable, and then a switch is activated. The film is attached, the load is wrapped, and the film is cut completely automatically. Stand-alone automatics are common in areas of the factory congested with workers, equipment, or where fork truck access is limited. That’s where pallet jacks can become helpful. For the most part they can maneuver in and out of those areas better than a forklift.
A common misconception is that automatic stretch wrappers are only appropriate for high output. Sure automatic stretch wrappers are bigger and faster, but that’s not a defining characteristic. Not every company needs lightning speed or integrated systems capabilities. There are certain instances where companies want to focus on reducing waste in their stretch wrap operations. In that situation such as this, a standalone automatic may be a perfect fit.
In any instance where you want to do more with less, stand-alone automatic stretch wrappers can add efficiencies in your stretch wrapping lines. Give us a call at (888) 930 BEST if you aren’t sure of which type of stretch wrapping wrapper is best for you operations.
When it comes to shipping, the main goal is to get products to your customer in good condition. One of the most practical means of achieving this is with stretch wrapping. Unfortunately, estimates show that nearly billions dollars of goods are lost each year due to poor stretch wrapping practices and constant jarring and vibrating of shipments in transportation.
There are many characteristics that influence the effectiveness of stretch wrapping such as the containment force, prestretch levels, film gauge, film width, the number of revolutions, etc. The best way to reduce much of the unnecessary damage is by managing these variables and making the adjustments necessary on the machine to ensure that your settings are aligned. However, here are a few simple things you can do to improve your chances of success:
- Make sure your load has the proper containment force. Loads that don’t have enough containment force won’t be able to endure sharp turns and bumps during transit. To ensure you have the right containment force, double check the amount you’re currently using. Measure your loads with a tool designed to record holding force. If you need help finding the optimal amount of containment force, don’t hesitate to call Best Packaging Inc.
- Secure your load on to the pallet, to avoid it slipping off. Stretch wrap is also designed to bind together the pallet and the load. The bumps and jostles of shipping can cause loads to come loose and without a tight seal around the load, it could get rattled or vibrated quite easily. Thus, a good stretch wrap ensures that wrap is tightly wound around the load and pallet. This creates a secure pallet and also facilitates the process of being quickly moved and stored. Loads should also be locked to the load with a film cable. Look for stretch wrappers that form a tight film cable. The film cable could mean the difference between having a secure load, or jeopardizing the film’s durability.
- Double check for film tails. If a tail end of stretch wrap drags or dangles from the pallet, it could catch and tumble the entire load. It can cause serious risk to those who work around it. Invest in a stretch wrapper that features a film blower specifically designed to contain all loose ends and eliminate film tails. Guarantee there are no long film tails, as this could eventually unravel during the multiple times it’s handled during transport.
By paying attention to these details, you’ll be giving your loads the best chance to survive transportation damage. To learn more about reducing damage, give us a call at (888) 930 BEST.
Picture this … It’s 3rd shift and your line goes down. Time is of the essence and to leave it until the morning could impact the bottom line and important shipments. That is where our 20+ years of combined experience and training on all brands and types of machinery can come to the rescue.
When a packaging line becomes faulty or fails, Best Packaging understands the urgency in fixing the problem immediately. That is why we are available 24 hours a day, seven days a week for emergency service. While some manufacturers recommend solutions that match their own personal business model, we recognize the BEST solution that fits each customer unique repair needs. If you find yourself in situation where you need one of your packaging machine parts repaired, you can count on our certified technicians to offer you on-site service or step by step instructions so that your staff can safely operate the machine. It is also highly recommended that you keep spare equipment parts on hand just in case. Therefore, Best Packaging works with trusted, reliable packaging equipment manufacturers to access the right parts for you. These are just a few examples of Best Packaging going above and beyond to save our clients time and money.
At Best Packaging, we make it a priority assist you with anything from installation to performance optimization. We offer spare packaging equipment parts and customized maintenance plans that will keep your equipment functioning at top performance levels. For more information on how Best Packaging can help with your packaging equipment repair needs, contact us at (888) 930 BEST
One of the main uses of stretch wrap is to consolidate many smaller individual packages into one larger unit. Reshaping the load into one solid unit makes it easier to transport. By only having to transport one unit, this saves distributors time and damage when loading.
Quality and Appearance are also important. We want our customers deliver to be able to ship their product(s) in good condition- which is why we stretch wrap. Stretch wrapping allows us to unitize our loads and protect the product from damage which contributes to lower admin costs and happier customers.
As a result, stretch wrapping is now the preferred method for unitized shipping of goods. Most companies that utilize production warehouses are most likely familiar with stretch wrapping. However, in order to make the right decisions about stretch wrap machines, it’s important to be properly informed. There are three methods of stretch wrap application: manual, semi-automatic machine, and high speed automatic machine.
- A manual wrap requires workers to wrap a load by hand. This involves attaching the film to the pallet and then using a roll of stretch wrap on a bar to wrap the film. Workers start at the base and then walk around the load to make certain that the entire pallet is wrapped thoroughly. The amount of manual labor involved with stretch wrapping a pallet by hand is high and often takes a lot of energy. Therefore, this method is ideal for small operations where only one or two pallets a day require wrapping.
- Semi-automatic stretch wrappers have the machine perform the actual stretch wrapping. On semi-automatic stretch wrappers, the pallet is placed on a turntable rotating the pallet as the film moves up and down. Semi-Automatic Stretch Wrap Machines are more ideal for larger shipping and manufacturing industries that wrap about 100 pallets per day and are designed for use with a forklift or a pallet jack. There are also features that could be added to the semi-automatic machines that can increase automation.
- High speed automated stretch wrappers usually incorporate conveyors to automatically cycle loads through the machine for increased output and efficiency. These stretch wrappers can keep up with the most demanding production rates. Automatic stretch wrappers apply and cut the film, so the only thing you need to do is change the film roll. Since the load remains stationary, they are ideal for wrapping very light, very heavy, tall or unstable loads.
Best Packaging offers a variety of stretch wrappers at affordable prices. For machine wrapping solutions, call us at (888) 930 BEST