Many businesses see smarter material sourcing, greener equipment, and operational changes as their gateway to a lower carbon footprint. All these play a valuable role, but what if the key to lowering your environmental impact is simply by keeping existing machinery on the production floor for as long as possible?
In a world of increasingly aggressive green initiatives, Best Packaging stays ahead of the curve because, “green” is built right into our business model. In 2020 alone, Best Packaging redirected 79,725 lbs (over 39 tons!) of steel away from scrappers, and back into the warehouses that keep America going. We are not, however, indiscriminate about which machines get salvaged. Best Packaging is diligent in our evaluations and repairs to ensure all equipment we sell, regardless of previous use, operates at peak performance when it arrives at the customer.
Quality refurbishment, worthy of the manufacturer’s endorsement, starts with an evaluation. Whether the machine in question is coming from a trusted customer (We offer a buyback program for our customers’ old machines.) or an auctioneer across the country, we perform our due diligence to find machines that really can be returned to their former glory. Sadly, not all machines are worthy of the T.L.C. we offer. Some would require too many parts, scarce parts, or simply too much time to repair. Before Best Packaging chooses to purchase machinery, it receives a top to bottom inspection.
The Best Packaging Acquisitions Team has a robust pre-evaluation that we put machinery through prior to purchase. It receives a compatibility screening, via the model and serial number, to ensure that parts will be available, not only for the refurbishment process, but for the future end user as well! Then, if possible, a seasoned technician will perform an evaluation onsite, at the previous owner’s location. Our onsite evaluation consists of two parts, 1) a comprehensive visual inspection process; then 2) a thorough performance test. Barring any glaring issues such as requiring too many parts to get back to optimal operation status, or requiring too much time to refurbish, the machinery receives the “green light.”
Once a piece of equipment arrives at our facility, one of our service technicians conducts a thorough condition audit. The Service Technician goes over the machine with a fine-toothed comb to assess all the high-use wear components as well as any componentry key to the machine’s essential functions. Stretch wrappers, for example, have rubber-coated gripping components, like the tread on your tires. Much like your tires, these will need replacing after continued use. That’s why we perform a complete rebuild of the pre-stretch carriage for every stretch wrapper refurbished. In keeping with our car metaphor, dents and dings may not be critical to “the drive” but our technicians do their best to buff them out whenever possible.
From that audit, a complete parts list is inventoried and ordered. Often, the most time-consuming part of the refurbishment process is finding the parts and waiting for them to arrive. While that is in process, years of dust, grease and mysterious goo(?) gets scrubbed away, even peeling back layers of paint when necessary. It’s truly amazing how a thorough cleaning can transform even the most gently used packaging equipment, but our process doesn’t end there.
Once parts arrive, the true fun happens. Our Service Technician(s) then execute all repairs and replacements, bringing the machine back to like-new functional condition. Once the machine’s function is restored, we address any final cosmetic issues. While amateurs carelessly slather house paint without even a primer underneath (yes, we’ve seen it), we work diligently to match the manufacturer’s original paint colors, reinforcing the like-new look.
Before we call each machinery makeover complete, we test it to confirm optimal function. A quality assurance video is emailed to the customer. Upon their approval, the unit gets packaged and palletized for shipment.
Due to the quality of our work, we have many return customers. Some customers even purchase used equipment they encounter with the intention of contracting our team for refurbishment. View our current fleet of certified refurbished equipment, or Contact Us to learn more.
This week, one of our long term customers experienced a $2500 service repair that could’ve been avoided all by a simple PM program. However, after many recommendations, it was something that he said, “his maintenance guys would get around to.”
Our customer wraps many oversized, heavy loads per day that has their machines working extra hard. When we received the call, they explained that the film carriage was not working. Upon inspection, we realized that the chain and bearings locked up, which destroyed the carriage in the process. Had we serviced these machines every six months, these items would’ve been greased every 6 months to keep things running smoothly.
The customer has decided to forego the $2.5K repair and buy a new machine that will cost approx. $10K. Of course, we hope he decides to change his mind about a preventative maintenance program for his other machines. Whether you are a machine or a human, we all need maintenance from time to time, because without it, you’re looking at a short shelf life.
Ready to start a program for your machines? Give us a call at 888-930-BEST for a quote. You’ll be happy you did.
Proper maintenance of your machines can help catch some common issues, extend the life of your machines, and prevent unexpected costly breakdowns. Warranties do play a role in making sure your equipment is adequate for operation, however, most warranties aren’t recognized unless your machines get service properly. Thus, it’s best to have both warranties and a maintenance plan.
If you are witnessing any one of these top four warning signs, your machine will require a maintenance plan.
- Increased Operator Intervention. Most end-of-line packaging equipment is set up to run autonomously. If you notice that your operators are constantly fidgeting with the machine or interrupting production to realign products, that machine most likely isn’t set-up properly. Rather than have your operators make adjustments that could lead to greater issues, contact a professional to assess your line in order to improve the reliability and efficiency of your machines.
- Increase in material usage. If you (or your boss) have noticed an increase in the amount of stretch film, tape, or shrink wrap being used then there may be a problem. A properly operating machine will not only provide a savings by reducing down-time but will also save on cost of materials used. For example if your stretch wrapper has a deteriorating film carriage you can see an increase of up to 300% in film cost and usage.
- Grinding or screeching sounds when your machines are in use. This can indicate anything from a worn bearing to bad gear box. If you begin to hear any unfamiliar noises coming from your machines this is a clear indication that it is in need of service.
- Any warning lights flashing or broken/worn out parts. Some machines will give you an indication that there is a problem even though the machine continues to operate normally. If left untreated, these could create potential dangers in the future and should be addressed immediately.
- Constant down time. A well maintained machine should need only periodic service. If your machines are constantly having down time for repairs it may be time to have a professional packaging service technician assess the machine and recommend a solution to keep your machines running at their best.
Preventative Maintenance can help make your machines run smoother and more efficient. Our technicians can put together a maintenance plan that includes inspections, lubricating and replacing any worn out parts and more. These modifications permit machines to run at peak performance and deliver the value promised.
If you’re still unsure whether your machines are due for maintenance, give Best Packaging Inc. a call at (888) 930-BEST to speak with an experienced technician and discuss what’s best for you and your plant’s needs.
The success of your operation often relies on the quality of your service technicians to keep your business operating when production volumes are high. It’s important to consider the following points when choosing a service provider that will keep your machines running.
A qualified technician will be able to repair a variety of makes and models of various machines. Best Packaging, for example, employs only the most experienced and qualified technicians. Our techs have 30+ years of combined experience in the field troubleshooting and repairing end of line packaging equipment.
It’s much more cost effective to maintain than it is to repair. Postponing the maintenance of your equipment could result in a sudden breakdown, forcing you to pay for a more expensive repair. Furthermore, when machines are down this interrupts your ability to do business. A good service technician knows that regular maintenance can make a line last for years. Best Packaging understands the value in preserving your machines. We can create a proper maintenance schedule based on the condition of your equipment to keep you operating optimally. We’ll set up a schedule that best fits around your production and advise when your next PM service comes due. Be weary of companies that don’t offer this service.
A good technician takes the time to do things right and has the customer’s best interest in mind. At Best Packaging, customer satisfaction is our driving force. It is our goal is to provide you with the highest quality service that is going to make your machines more productive and efficient. We are also a leader in innovative designs and we can tailor solutions to meet your specific needs. We’re not attached to one brand, so we won’t force products on you that don’t fit your needs. In fact, our knowledge of numerous brands helps us come up with solutions not conceived by many manufacturers. Choosing the right service provider can help prevent costly repairs and can increase your equipment’s life expectancy.
At Best Packaging, we do more than just repairs. We offer programming and electrical services, as well as retrofits and upgrades to enhance your packaging line while decreasing costs. We service all types of equipment, including stretch wrappers, shrink wrap machines, case tape machines, banding machines, strapping machines, case erectors, and conveyors. If you’re in need of end of line packaging service, call (888) 930 BEST to speak with a tech today.
An automated stretch wrapper can often be the bottleneck in a plants production line, especially when it goes down. Such is the case with this month’s repair.
This particular plant has twenty different production lines running 24/7 all feeding into one stretch wrapper- making it imperative that the wrapper runs around the clock without issue. While on site for an unrelated repair, one of the Best Packaging technicians noticed something odd with the conveyor running through the stretch wrapper. After removing some rollers, we were able to get a better look and discovered the drive shaft was sitting crooked and the drive chain was eating into the gearbox. To address this issue, we had parts expedited and were back out for repair shortly after. After taking another look at the problem, we discovered the bearings which support the drive shaft had locked up and were worn almost all the way through the shaft. Had the issue not been spotted by our technician, this would have caused a major production delay for the plant.
Thanks to our technicians, the entire drive assembly was rebuilt and the conveyor is now running good as new. Proof once again that a qualified technician and preventative maintenance can save you from costly down time in the future.
Whether you need a consultation on your machines, a preventative maintenance program or a reliable emergency service team, Best Packaging is here to help! Last month, we were called on by a customer who had purchased a used Priority One Depalletizer. Initially, the plant planned on utilizing their in-house technicians to assemble the machine; however when the machine arrived, the task proved to be beyond what they could handle. When the Best Packaging technicians arrived, they discovered the machine had been carelessly disassembled. All the wires had been cut from control panel and no parts were labeled proving this would be a challenging repair both mechanically and electrically. The Best Packaging technicians managed to trace all of the wiring, rewire the control panel and bring the machine to life. Once our technicians managed to turn on the machine, it required extensive troubleshooting and debugging. After a bit of fine tuning, the Best Packaging technicians had the equipment is working good as new, and all problems were resolved. If you’re experiencing issues with your packaging equipment, give us a call at (888) 930 BEST.
At Best Packaging Inc., we work hard to provide you customized solutions that best fit your needs. Last month, we got a call from a customer to reconfigure their plant’s main conveyor line in order to accommodate seven new plastic mold injection machines. With our techs on site, Best Packaging helped install over 100 feet of new conveyor equipment. The conveyor extension was complete with loading stations and pneumatic pop up sections. The Best Packaging technicians also replaced the out-dated stretch wrapper with a state-of-the-art fully automatic Lantech® stretch wrapper integrated into the conveyor. To top it off, we installed a new control panel, two Polychem® strapping machines, and a bar code scanner to notify the system on which pallets to wrap and which to strap. Our technicians are trained on all packaging brands and equipment. Whether you need a consultation on your machines, a Preventative Maintenance program or a reliable emergency service team, be sure to give us a call at (888) 930 BEST.
We were called out to this customer after they began to have some issues with the turntable on their stretch wrapper. The only way to get the turntable to begin spinning was to have a couple guys push it by hand, in addition there was a metal-on-metal grinding sound coming from the turntable. The Best Packaging technicians found that the center shaft was badly damaged, the center bearing was locked up, and the shaft was seized onto the bearing. The only option was to replace the turntable. The challenge with this was that everything was seized up underneath the old turntable; the only way to remove the old turntable was to cut it out. In the photo above, you can see a Best Packaging technician cutting away the old shaft to free the turntable. A new turntable, shaft, and center bearing were installed. This machine now runs quietly, and the turntable spins properly as it should. Another satisfied customer. If you’re experiencing issues with your packaging equipment, give us a call at (888) 930 BEST.
Picture this … It’s 3rd shift and your line goes down. Time is of the essence and to leave it until the morning could impact the bottom line and important shipments. That is where our 20+ years of combined experience and training on all brands and types of machinery can come to the rescue.
When a packaging line becomes faulty or fails, Best Packaging understands the urgency in fixing the problem immediately. That is why we are available 24 hours a day, seven days a week for emergency service. While some manufacturers recommend solutions that match their own personal business model, we recognize the BEST solution that fits each customer unique repair needs. If you find yourself in situation where you need one of your packaging machine parts repaired, you can count on our certified technicians to offer you on-site service or step by step instructions so that your staff can safely operate the machine. It is also highly recommended that you keep spare equipment parts on hand just in case. Therefore, Best Packaging works with trusted, reliable packaging equipment manufacturers to access the right parts for you. These are just a few examples of Best Packaging going above and beyond to save our clients time and money.
At Best Packaging, we make it a priority assist you with anything from installation to performance optimization. We offer spare packaging equipment parts and customized maintenance plans that will keep your equipment functioning at top performance levels. For more information on how Best Packaging can help with your packaging equipment repair needs, contact us at (888) 930 BEST