Many businesses see smarter material sourcing, greener equipment, and operational changes as their gateway to a lower carbon footprint. All these play a valuable role, but what if the key to lowering your environmental impact is simply by keeping existing machinery on the production floor for as long as possible?
In a world of increasingly aggressive green initiatives, Best Packaging stays ahead of the curve because, “green” is built right into our business model. In 2020 alone, Best Packaging redirected 79,725 lbs (over 39 tons!) of steel away from scrappers, and back into the warehouses that keep America going. We are not, however, indiscriminate about which machines get salvaged. Best Packaging is diligent in our evaluations and repairs to ensure all equipment we sell, regardless of previous use, operates at peak performance when it arrives at the customer.
Quality refurbishment, worthy of the manufacturer’s endorsement, starts with an evaluation. Whether the machine in question is coming from a trusted customer (We offer a buyback program for our customers’ old machines.) or an auctioneer across the country, we perform our due diligence to find machines that really can be returned to their former glory. Sadly, not all machines are worthy of the T.L.C. we offer. Some would require too many parts, scarce parts, or simply too much time to repair. Before Best Packaging chooses to purchase machinery, it receives a top to bottom inspection.
The Best Packaging Acquisitions Team has a robust pre-evaluation that we put machinery through prior to purchase. It receives a compatibility screening, via the model and serial number, to ensure that parts will be available, not only for the refurbishment process, but for the future end user as well! Then, if possible, a seasoned technician will perform an evaluation onsite, at the previous owner’s location. Our onsite evaluation consists of two parts, 1) a comprehensive visual inspection process; then 2) a thorough performance test. Barring any glaring issues such as requiring too many parts to get back to optimal operation status, or requiring too much time to refurbish, the machinery receives the “green light.”
Once a piece of equipment arrives at our facility, one of our service technicians conducts a thorough condition audit. The Service Technician goes over the machine with a fine-toothed comb to assess all the high-use wear components as well as any componentry key to the machine’s essential functions. Stretch wrappers, for example, have rubber-coated gripping components, like the tread on your tires. Much like your tires, these will need replacing after continued use. That’s why we perform a complete rebuild of the pre-stretch carriage for every stretch wrapper refurbished. In keeping with our car metaphor, dents and dings may not be critical to “the drive” but our technicians do their best to buff them out whenever possible.
From that audit, a complete parts list is inventoried and ordered. Often, the most time-consuming part of the refurbishment process is finding the parts and waiting for them to arrive. While that is in process, years of dust, grease and mysterious goo(?) gets scrubbed away, even peeling back layers of paint when necessary. It’s truly amazing how a thorough cleaning can transform even the most gently used packaging equipment, but our process doesn’t end there.
Once parts arrive, the true fun happens. Our Service Technician(s) then execute all repairs and replacements, bringing the machine back to like-new functional condition. Once the machine’s function is restored, we address any final cosmetic issues. While amateurs carelessly slather house paint without even a primer underneath (yes, we’ve seen it), we work diligently to match the manufacturer’s original paint colors, reinforcing the like-new look.
Before we call each machinery makeover complete, we test it to confirm optimal function. A quality assurance video is emailed to the customer. Upon their approval, the unit gets packaged and palletized for shipment.
Due to the quality of our work, we have many return customers. Some customers even purchase used equipment they encounter with the intention of contracting our team for refurbishment. View our current fleet of certified refurbished equipment, or Contact Us to learn more.
The Best Packaging team recently completed a full refurbishment, taking a severely damaged stretch wrapper and restoring it to like-new condition.
This Q300 Turntable Stretch Wrapper arrived at Best Packaging in considerably rough condition. In its previous operation, it had suffered a forklift collision that left the turntable base compromised. Due to a lack of care and preventative maintenance, it developed considerable rust in the structure and key-wear components. The pre-stretch rollers, which are instrumental in creating appropriate stretch elasticity and containment force, were inoperative.
Upon refurbishment, all of Best Packaging’s resale equipment receives a 5-point inspection. This guarantees that our “gold star” machinery has undergone:
- Safety inspection and testing
- Electrical component assessments
- Mechanical assessments
- Pneumatics testing
- Esthetic enhancements (fresh paint, rulers, and labels)
After much hard work and attention to detail, the Q300 is now fully restored and ready to wrap pallets in its new production facility home.
The refurbished machinery market is both economically and environmentally friendly. It allows used equipment to elongate its useful life. Sellers are provided with positive cash flow and purchasers receive cost savings.
You can help Best Packaging recycle idle machinery by contacting us when you’re looking to update or liquidate your inventory.
If you are interested in selling, please contact our sales team at email@example.com.
If you are looking to purchase certified refurbished equipment, please visit our refurbished inventory page.
This week, one of our long term customers experienced a $2500 service repair that could’ve been avoided all by a simple PM program. However, after many recommendations, it was something that he said, “his maintenance guys would get around to.”
Our customer wraps many oversized, heavy loads per day that has their machines working extra hard. When we received the call, they explained that the film carriage was not working. Upon inspection, we realized that the chain and bearings locked up, which destroyed the carriage in the process. Had we serviced these machines every six months, these items would’ve been greased every 6 months to keep things running smoothly.
The customer has decided to forego the $2.5K repair and buy a new machine that will cost approx. $10K. Of course, we hope he decides to change his mind about a preventative maintenance program for his other machines. Whether you are a machine or a human, we all need maintenance from time to time, because without it, you’re looking at a short shelf life.
Ready to start a program for your machines? Give us a call at 888-930-BEST for a quote. You’ll be happy you did.
Monday morning. You go to flip the power switch to your stretch wrapper only to find it is DOA. Two service repairs for this machine in 6 months and it’s creeping up to the 10-year mark.
Is it time to pitch it and get a new one? Let us walk you through how to make this determination.
There are five key factors that should be considered about your fickle machine:
- Maintenance History
Understand that the information on these factors is best interpreted as a whole, as opposed to each specific element on its own.
Age: How old a stretch wrapper is, needs to be considered. As a general statement, as a piece of equipment ages, the cost of ownership will increase. Warranties typically expire within the first three years of ownership and after the first five years of use, it is not uncommon to start seeing major component failure/replacement. Additionally, the ongoing changes in technology can have an impact on the useful life of your equipment. Lastly, as a stretch wrapper ages, parts availability may become scarcer which will increase repair costs and increase downtime.
Environment: Based on what type of environment a stretch wrapper is required to work in does have a significant effect on its longevity. Work areas with caustic or extreme environments will need to be cycled out more frequently and will be more expensive to repair. It goes without saying but there is a big difference between a ten-year-old stretch wrapper that is working in a freezer vs. a stretch wrapper that is used in a distribution building. Film stretches much differently in a cold environment, changing how well a pallet is wrapped and how much film is used. Knowing what the life expectancy is of equipment in your specific environment is necessary when asking the repair vs. replace question.
Application: Arguably this category could fall under work environment, but the fundamental difference is the environment is “where” the stretch wrapper is being used whereas application is more the “how” it’s being used. For example, utilizing a pallet truck to load and unload tractor-trailers filled with maximum capacity pallets would have more wear and tear occur than using a pallet truck to transport light loads from one side of a facility to another over smooth concrete floors
Usage: Total hours of use on a stretch wrapper is like an odometer on a passenger car. The question that may come up with a car with high miles would be “should I replace my transmission on my 200,000-mile car or is it time to buy a new one”. The same thing could be said about stretch wrapper rotations. The problem is you must consider more than just the high miles, and this is where the application factor comes into play. As mentioned earlier, the whole of the factors is greater than the individual parts.
Maintenance History: The last factor that also needs to be considered is total maintenance history. It is critical to be aware of the maintenance history when asking the repair vs. replace question and has to do with more than just maintenance cost. You need to be aware of what type of maintenance has been done. Has the stretch wrapper been on an ongoing scheduled maintenance plan? Has this wrapper had a history of damage from forklifts? What major components have been repaired? Is there a history of intermittent issues? What have been the most common repairs? All these factors will help determine if it’s time to continue repairing or if it’s time for a replacement.
Making the decision to repair or replace is an important part of ensuring your end of line packaging equipment is operating at optimum cost and performance. Understanding all the elements that both make and drive overall cost of ownership will ensure that when the time comes you are making the best decision. The key to doing this effectively is not to look at each factor individually but how all of them come together in your specific operation. Understanding what exactly those factors are and the relationship between each will ensure you are making the best decision when the time comes to make the decision on whether to repair or replace.
Let Best Packaging help you by evaluating your stretch wrapper(s), or any other aging packaging equipment you have on your line. Contact us at 888-930-BEST for more details.
Have you ever experienced high amounts of static being dispersed on to your film?
We had a customer come to us asking if we could do anything about that static build-up on the pallets. Static is often generated as a result of surface separation between two rollers slipping over stretch film. To combat this issue, Best Packaging uses elastic dissipating cords to remove static.
The elastic cord removes static from the stretch wrapper by neutralizing the surface as it is unwound and applied to the bundle. The cord is thread through a mounted magnet hole, kept straight for tension, and tied a simple knot. As long as the cord is within ¾ of an inch of the film, it will lower the static charge.
If you ever run into any issues with your stretch wrap applications, don’t hesitate to contact us.
Imagine you are on a leaky boat. You might search for the massive hole that’s bringing the boat down even though there are smaller holes constantly popping up. By taking care of the larger hole, you’re really only addressing issues in a singular fashion rather than looking at it holistically. The best way to prevent a water leakage is to consider the holistic success and operation. An operator is always going to struggle as problems arise if they only focus on that particular problem. However if you inspect the boat and make sure there aren’t any holes, you’re going to have a better chance at staying afloat.
Stretch wrappers, Case Erectors, Shrink Wrappers, Case Sealers, Strappers, Tapers- you name it, these are all very complex pieces of packaging equipment expected to optimize your production line for efficient packaging processes. If maintained properly, these machines can last years without any problems or breakdowns.
Periodic maintenance is important.
Most companies search for major causes that could be responsible for the problems, yet overlook the minor causes that contribute to the big problem. To ensure that your business model can be upheld in the long run, it’s important to follow up and check on the reliability of your machines. Inspecting your machines can reduce the likelihood of any disastrous maintenance issues that might arise unexpectedly. After all, it’s much easier, less stressful, and less costly to prevent problems than it is to interrupt workflow to repair them. A lack of preventive maintenance is a major cause of downtime, so this is a good opportunity to catch potential problems before they develop into larger issues and make sure your machine is running smoothly.
While your packaging equipment doesn’t require constant care, just a little bit of attention from time to time can go a long way toward avoiding downtime and more costly repairs down the road. So rather than spending money on unexpected repairs, you might want to invest in periodic preventative maintenance program.
At Best Packaging, we service end of line packaging equipment. We perform repairs and PM’s on a variety of different packaging equipment. We provide highly trained, well-qualified employees who are not only concerned with maintaining your machines, but we also seek to maximize the performance. Best Packaging prides ourselves in delivering top notch care to keep you running seamlessly for years to come. Give us a call at (888) 930 BEST to schedule a PM or click here.
Want to add a stretch wrapper to your manufacturing process, but still looking to save money? Many business owners are turning to pre-owned equipment in the face of economic downturn, looking to cut costs and increase profits.
Once a machine has been taken out of its packaging, that machine can no longer be labeled as “new.” However, if that machine hasn’t gotten much use, other businesses can benefit from purchasing that piece of equipment for a reduced cost. If the used stretch wrapper is well-maintained, it can generate plenty of value. Thus, it’s better to go with a used stretch wrapper that is practically brand new, than one that has been used many times in production.
Purchasing a gently used stretch wrapper can save you can well over half the price of new models. Another benefit from purchasing a “used” stretch wrapper is that often times it’s available immediately, while companies that purchase new stretch wrappers may take months to arrive.
Before purchasing a used stretch wrapper, consider these helpful tips:
- Understand the context of your wrapping environment and decide if a used machine is right for your manufacturing process.
- Request references and contact information. This is a standard rule-of-thumb for any used machinery purchase. If the seller doesn’t supply the information, move on.
- Inspect the used machine first-hand while it is still installed and running product at its original place of business. This allows the vendor to see everything the machine does, what parts it has, and its overall condition.
- Ask if mechanics and electricians test-run the machinery before shipment. If they do, secure a guarantee that the machine is in good working order before it’s shipped.
- Seek information regarding the company’s stability, financial strength and its commitment to the industry in order to determine whether they can be trusted.
- Review the return policy. Look for a solid warranty program that ensures you will receive timely assistance if a machine should have mechanical or electrical issues once in full production.
In the long-run, buying used equipment can be a viable option that may not only save money, but also decrease down time. At Best Packaging, we are a seller of new and used equipment. We’re a company you can rely on to ensure you’re getting the best deal without risking the quality of your packaging. Give us a call at (888) 930 BEST for more information.
With so many manufacturers misusing stretch wrap vocabulary, it can often be difficult to understand the true meaning of these terms. To help consumers understand the real meaning, we listed a few of the most commonly misused terms in the packaging industry. In doing so, we hope to educate consumers so as to not be fooled by deceptive terminology when evaluating stretch wrap options.
Pre-stretch is the process of elongated film to a percentage of its original length. The advantage of operating with pre-stretch is that it provides great load stability and allows you consume less film per pallet. Below are two different methods to obtain pre-stretch.
- Pre-stretched stretch film is film that is stretched during the manufacturing process prior to being wound up in rolls for stretch film application. The majority of pre-stretched stretch film is applied using hand wrap dispensers.
- Another means of obtaining pre-stretch film is by elongated it using the motorized pre-stretch capabilities of a wrapper. The film passes through two film carriage rollers running at different speeds that stretch the film prior to being applied to the load.
A common misconception within the packaging industry is that stretching the film activates its elastic memory, triggering the film to return to its original state. Another mistake is assuming the two methods of obtaining pre-stretch produce the same outcome- although that’s not necessarily the case.
Suppose you have a roll of pre-stretched stretch film at $5 per roll that gives you 15ft of surface area to work with and 15ft of regular stretch film at $8 per roll. Naturally, the $5 already pre-stretched film would appeal to most plant managers. However, when operating under the correct settings, there could be more to gain from producing pre-stretched film using a stretch wrapper.
If your stretch wrapper is operating at 250% stretch, the regular stretch film at $8 per roll could potentially give you 25ft, as opposed to the pre-stretched film coming in at 15ft. Despite the regular stretch film coming in at a higher cost, it’s winds up more valuable because you’re getting more use of that film while consuming less. By choosing to stretch your film using a powered stretch wrapper, you save money on film and overall lower operating costs.
Force-to-Load is a measure of how tight the film is being pulled as it exits the carriage and is applied to the load. Force to load plays a key factor in maintaining a percentage of prestretch. Although force-to-load does not hold your pallet, the amount applied does contribute to all around containment force.
Containment force is the amount of load retention created due to the film’s stiff properties. Containment force is the property that holds your pallet together during transit. Typically, for every 100lbs of product, you want to have at least 1 lb of containment force. Containment force and pre-stretch ought to be assessed on a regular basis to ensure the stretch wrap is being applied accurately. To evaluate the performance of your stretch film and application process, there are several testing methods that can be employed. These methods include using a film force pull plate, pull bar, double finger, or even replicating the delivery of a pallet via freight truck with a vibrations or tilt test.
Understanding this terminology can make a difference in terms of stretch film cost savings, ensuring that your load is held tightly enough, and avoiding film breaks that could potentially damage your product. Instead of buying more or new film, you may be able to simply adjust your stretch levels. Knowledge of these terms and how to correctly use them enables consumers to make more informed decisions when comparing options for your packaging line. For more information, contact us at 888 930 BEST.
At Best Packaging we maintain and repair some of the most complex packaging lines. Since 1997, we have been consulting, designing, and implementing packaging solutions to offer the best for your operations. In order to deliver our customers the greatest return on their investment, we represent a variety of different brands of end-of-line packaging equipment to ensure we’re matching the right solution for your customer needs.
There’s no ‘one size fits all’ solution.
Rather than discover that a particular solution doesn’t fit your application, our knowledge of numerous brands can help you come up with solutions not conceived by many manufacturers. In order to arrive at the appropriate solution, you need someone who isn’t attached to one brand and won’t force products on you that don’t fit your needs. When seeking assistance from a particular manufacturer, they typically recommend a solution suitable to their business model. You also run the risk of the manufacturer being unqualified to support your operations on a large scale because of the limited knowledge of machinery outside their own. For instance, a common situation we come across is that after a technician makes an initial repair, other machines in the same production line stop running correctly. The reason being is that most manufacturer technicians don’t have the know-how to recalibrate a whole production line. You need someone who’s going to understand the bigger picture. At Best Packaging, we have the expertise to reprogram your entire production line to achieve maximum efficiency. You don’t have to worry if your brand is serviceable. We specialize in a wide range of packaging equipment and can direct you to the solution that will ensure your business improves in material handling, and supply chain performance.
Not all stretch wrappers are created equally.
We only align ourselves with quality brands to make sure we are delivering the best value. It is our goal is to provide you with the high quality service that is going to eliminate failures to make your job not only more productive, but hopefully easier. Most end-of-line equipment brands offer different capabilities in terms of ease, automation, integration, and performance. With our extensive analysis of packaging machinery, we understand the strengths and weaknesses of various equipment. Representing a variety of different brands enables us to match the best systems based on your customer needs and the versatility of the job. For more information on our machinery philosophy, visit bestpackaging.com or contact us at (888) 930 BEST.
Ever since the creation of stretch wrapping, various types of applications have been developed for unitizing pallet loads. One of these methods includes hand wrapping which involves a person walking around the pallet, securing the load with a hand-held stretch film roller. Although some people might find this method useful today, it’s not always the most productive.
Depending on the size and structure of the pallet that you are wrapping, there is a large amount of bending and twisting involved in making sure that the entire pallet is wrapped thoroughly. Even with orderly and square pallets, hand wrapping requires that an employee walk around in circles which causes dizziness and may lead to a higher risk of harm for employees. Thus, hand wrapping could generate inefficiencies in the supply chain process as work injuries cause downtime, high insurance costs, and workers compensation. Sometimes you may even need to hire a replacement worker which could result in more time and money.
Stretch wrapper machines have powered film delivery systems that typically stretch the film at a high level than hand wrapping. In most cases, this creates a cost savings of anywhere from 25% – 40% because less film is needed to contain the pallet (B2BInd). Alternatively, most workers operating hand-held stretch films rarely stretch film more than 50 percent during the hand wrap process. A nationwide evaluation of hand wrapping in real-life situations found that the average person stretches hand wrap less than 15%, thereby hindering the stretch film’s ability to effectively hold a shifting load (B2BInd). When pallets aren’t wrapped tightly enough, they are likely to fall apart causing damage to other products as well. With hand wrapping, an operator has the potential to wrap several loads, but the performance of a machine is much more reliable.
If you’re experiencing any of these drawbacks, it might be time to upgrade a stretch wrapping machine. For more information, visit our website or give us a call at (888) 930 BEST
With an automatic pallet wrapper, most people imagine an integrated system with pallets moving throughout the production line, however, there are also many uses for stand alone automatic wrappers. Stand-alone automatic wrappers wrap pallets without the need for much operator involvement. Typically, the load is placed on the turntable, and then a switch is activated. The film is attached, the load is wrapped, and the film is cut completely automatically. Stand-alone automatics are common in areas of the factory congested with workers, equipment, or where fork truck access is limited. That’s where pallet jacks can become helpful. For the most part they can maneuver in and out of those areas better than a forklift.
A common misconception is that automatic stretch wrappers are only appropriate for high output. Sure automatic stretch wrappers are bigger and faster, but that’s not a defining characteristic. Not every company needs lightning speed or integrated systems capabilities. There are certain instances where companies want to focus on reducing waste in their stretch wrap operations. In that situation such as this, a standalone automatic may be a perfect fit.
In any instance where you want to do more with less, stand-alone automatic stretch wrappers can add efficiencies in your stretch wrapping lines. Give us a call at (888) 930 BEST if you aren’t sure of which type of stretch wrapping wrapper is best for you operations.
It may seem like a good decision to hold off on making a large investment, however future downtime could end up costing you more than you think. If you are experiencing any of this in your wrapping process, it may be a wise decision to make a stretch wrap machine purchase.
- You’re wrapping more than 20 pallets a day. It would probably be in your best interest to get a stretch wrap machine because of the manual labor that is involved with hand wrapping. A large amount of bending and twisting is required in making sure that the entire pallet is wrapped thoroughly. The amount of physical work involved takes a lot of energy that employees will need throughout the day. A stretch wrap machine would not only speed up the process, but also free up the employee to accomplish other tasks while the pallet is being wrapped.
- You’re experiencing load damage because of improper wrapping. In order for stretch film to work properly, it has to be stretched 70-80% of its ultimate stretch. Ultimate stretch is what helps to hold pallet loads in place. When wrapping pallets by hand, it is difficult to consistently reach the amount of required stretch which could potentially lead to products falling over and cost more money.
- Stretch film costs are becoming too high. It is quite uncommon for workers to reach maximum stretch potential. which results in a lot of money being wasted on excess stretch film. However, with a stretch wrap machine, you’re able to boost the stretch rate and eliminate unnecessary extra revolutions of film being applied which could reduce costs.
- You’re having issues with employee safety. An automatic stretch wrapper would keep a forklift operator on the forklift which is could be an important safety advantage. Not to mention, a poorly wrapped pallet can fall over, resulting in damaged goods or injury to a handler. A stretch wrap machine could ensure worker safety by properly wrapping loads in a timely manner.
- You encounter inconsistent output. An operator who wraps pallets with hand wrap stretch film is not able to wrap every load exactly the same way, time and time again. Whereas, a stretch wrap machine consistently wraps pallets in the same way each and every time producing a clean professional finished product. Thus, if you’re looking for your pallet loads to project a professional image, it’s best to consider a stretch wrap machine
Eliminating any one of these justifies purchasing a stretch wrap machine. Let Best Packaging speak with you about a possible purchase and help you decide the right stretch wrap machine for your application by calling us at (888) 930 BEST.
When it comes to shipping, the main goal is to get products to your customer in good condition. One of the most practical means of achieving this is with stretch wrapping. Unfortunately, estimates show that nearly billions dollars of goods are lost each year due to poor stretch wrapping practices and constant jarring and vibrating of shipments in transportation.
There are many characteristics that influence the effectiveness of stretch wrapping such as the containment force, prestretch levels, film gauge, film width, the number of revolutions, etc. The best way to reduce much of the unnecessary damage is by managing these variables and making the adjustments necessary on the machine to ensure that your settings are aligned. However, here are a few simple things you can do to improve your chances of success:
- Make sure your load has the proper containment force. Loads that don’t have enough containment force won’t be able to endure sharp turns and bumps during transit. To ensure you have the right containment force, double check the amount you’re currently using. Measure your loads with a tool designed to record holding force. If you need help finding the optimal amount of containment force, don’t hesitate to call Best Packaging Inc.
- Secure your load on to the pallet, to avoid it slipping off. Stretch wrap is also designed to bind together the pallet and the load. The bumps and jostles of shipping can cause loads to come loose and without a tight seal around the load, it could get rattled or vibrated quite easily. Thus, a good stretch wrap ensures that wrap is tightly wound around the load and pallet. This creates a secure pallet and also facilitates the process of being quickly moved and stored. Loads should also be locked to the load with a film cable. Look for stretch wrappers that form a tight film cable. The film cable could mean the difference between having a secure load, or jeopardizing the film’s durability.
- Double check for film tails. If a tail end of stretch wrap drags or dangles from the pallet, it could catch and tumble the entire load. It can cause serious risk to those who work around it. Invest in a stretch wrapper that features a film blower specifically designed to contain all loose ends and eliminate film tails. Guarantee there are no long film tails, as this could eventually unravel during the multiple times it’s handled during transport.
By paying attention to these details, you’ll be giving your loads the best chance to survive transportation damage. To learn more about reducing damage, give us a call at (888) 930 BEST.
Picture this … It’s 3rd shift and your line goes down. Time is of the essence and to leave it until the morning could impact the bottom line and important shipments. That is where our 20+ years of combined experience and training on all brands and types of machinery can come to the rescue.
When a packaging line becomes faulty or fails, Best Packaging understands the urgency in fixing the problem immediately. That is why we are available 24 hours a day, seven days a week for emergency service. While some manufacturers recommend solutions that match their own personal business model, we recognize the BEST solution that fits each customer unique repair needs. If you find yourself in situation where you need one of your packaging machine parts repaired, you can count on our certified technicians to offer you on-site service or step by step instructions so that your staff can safely operate the machine. It is also highly recommended that you keep spare equipment parts on hand just in case. Therefore, Best Packaging works with trusted, reliable packaging equipment manufacturers to access the right parts for you. These are just a few examples of Best Packaging going above and beyond to save our clients time and money.
At Best Packaging, we make it a priority assist you with anything from installation to performance optimization. We offer spare packaging equipment parts and customized maintenance plans that will keep your equipment functioning at top performance levels. For more information on how Best Packaging can help with your packaging equipment repair needs, contact us at (888) 930 BEST
The terms shrink wrap and stretch wrap are often used interchangeably, but the reality is, they are two different products. While they are both used for packaging purposes and are both clear plastic films, they serve different purposes during application. Understanding these differences can save you the frustration of ordering the wrong film.
Stretch wrap is an elastic film commonly used to wrap and secure loads on pallets for shipping purposes. As the products are wrapped in the film, tension is applied as it is wrapping several times around the load. The properties of the wrap cause it to cling to itself creating a tightly wrapped, secure packaging. Stretch wrap can come in a variety of specialty films such as: UV stretch film, colored stretch film, prestretched stretch film, etc., making it more adaptable than other films.
Unlike stretch wrap, shrink wrap is a clear plastic film that is not stretchy. Shrink wrap covers loosely around a product and shrinks tightly when heat is applied. It is typically used to professionally package retail items giving them a tamper proof and protective barrier. Shrink wrap is mostly used to wrap individual items such as CDs or meats, but can still be used to package multiple items together. Shrink Wrap has the option of being ventilated, which creates an advantage in reducing any damage that can occur from moisture.
Whether your application calls for stretch film, shrink film, or both, let Best Packaging help you find the right materials and equipment for you. Give us a call at (888) 930 BEST to set up a consultation.
The term ‘If it’s not broken, don’t fix it’ still applies to many industries. However, with preventative maintenance that phrase becomes “If it’s not broken, keep it that way.”
With packaging equipment, there are many common problems that can arise. Therefore, it’s important to establish a proper preventative maintenance program. The purpose of a preventative maintenance program is to provide long term maintenance and quality care in order to avoid any unplanned problems that might arise.
Simple preventive maintenance not only extends the life of your packaging equipment, it keeps money in your pocket for the days ahead. Companies that don’t participate in a preventative maintenance program are essentially waiting for a problem to happen, and this is often a very costly move. A case study performed by The Association for Packaging and Processing Technologies shows that PM generates a solid rate of return in terms of risk mitigation and asset protection (Koo 4). In other words, an investment in PM not only pays for itself, but it also produces a huge return on the investment. With PM, efforts are focused on preventing equipment failure rather than responding to emergencies, which has proven to be much cheaper and faster than big repairs.
Without a proper protocol to keep your packaging equipment in good condition , it can be very challenging to run a stable, consistent business. An unexpected failure can result in idle employees, halting the production line, missed deadlines, and long-term damage to their brand. With PM, however, companies are able to recognize problems earlier thereby eliminating the chance of machine breakdowns.
Best Packaging understands the financial impact of a packaging line not running properly or not running at all. Our trained service technicians can assist with your ongoing maintenance requirements to keep your packaging equipment healthy and running at maximum efficiency. We also offer thorough training to make sure your operators are confident running the equipment.
Don’t wait until the entire machine goes down and money is lost while it is out of commission. Prevent major catastrophes by stopping the problem before it starts. Call Best Packaging at (888) 930 BEST or click here to schedule a PM today.
In order for loads to be wrapped correctly for shipping, you must apply the right amount of containment force. Containment force is the number of film revolutions multiplied by the wrap force. There is a right amount of containment force for each load that ensures that the load is stable and held firmly enough. There are a few things you could do to detect the optimal amount of containment force using the least amount of film. For example, you can experiment with different types of stretch film, alter the machine gauges and prestretch levels, or manipulate the wrap force settings. However, the best way to find the ideal containment force is to test the top, middle, and bottom of the load with a containment force tool.
At Best Packaging, we have the testing technology required to measure and determine the proper containment standard in order to make sure your film can maintain a particular load holding force over time.Using our portable film force system, we can help you identify the minimum containment force required to decrease film costs.
You shouldn’t be alarmed if your containment force isn’t distributed evenly throughout your load. In fact, the lowest containment force value recorded should become your target for shipping a stable load. For instance, if you’re measuring various pounds of containment force at the top, middle, and bottom, but you’re shipping without any issues, it’s best to set your containment force at the at the lowest-mid containment standard. Doing so ensures you must have at least the minimum amount of containment force everywhere on the load in order for it to be safe to ship. By understanding the different distribution channels, Best Packaging is able to give recommendations on the appropriate settings when sending out different loads.
Once you’ve learned how to measure and have achieved the right containment force, you’ll be able to enjoy consistently safe loads, and more importantly, consistently happy customers. To learn more about containment force or how we can help you measure it, call us at (888) 930 BEST
One of the main uses of stretch wrap is to consolidate many smaller individual packages into one larger unit. Reshaping the load into one solid unit makes it easier to transport. By only having to transport one unit, this saves distributors time and damage when loading.
Quality and Appearance are also important. We want our customers deliver to be able to ship their product(s) in good condition- which is why we stretch wrap. Stretch wrapping allows us to unitize our loads and protect the product from damage which contributes to lower admin costs and happier customers.
As a result, stretch wrapping is now the preferred method for unitized shipping of goods. Most companies that utilize production warehouses are most likely familiar with stretch wrapping. However, in order to make the right decisions about stretch wrap machines, it’s important to be properly informed. There are three methods of stretch wrap application: manual, semi-automatic machine, and high speed automatic machine.
- A manual wrap requires workers to wrap a load by hand. This involves attaching the film to the pallet and then using a roll of stretch wrap on a bar to wrap the film. Workers start at the base and then walk around the load to make certain that the entire pallet is wrapped thoroughly. The amount of manual labor involved with stretch wrapping a pallet by hand is high and often takes a lot of energy. Therefore, this method is ideal for small operations where only one or two pallets a day require wrapping.
- Semi-automatic stretch wrappers have the machine perform the actual stretch wrapping. On semi-automatic stretch wrappers, the pallet is placed on a turntable rotating the pallet as the film moves up and down. Semi-Automatic Stretch Wrap Machines are more ideal for larger shipping and manufacturing industries that wrap about 100 pallets per day and are designed for use with a forklift or a pallet jack. There are also features that could be added to the semi-automatic machines that can increase automation.
- High speed automated stretch wrappers usually incorporate conveyors to automatically cycle loads through the machine for increased output and efficiency. These stretch wrappers can keep up with the most demanding production rates. Automatic stretch wrappers apply and cut the film, so the only thing you need to do is change the film roll. Since the load remains stationary, they are ideal for wrapping very light, very heavy, tall or unstable loads.
Best Packaging offers a variety of stretch wrappers at affordable prices. For machine wrapping solutions, call us at (888) 930 BEST