Stretch Film is the highly elastic plastic material used to wrap products and secure them onto pallets. It is made from LLDPE and is the ideal material for wrapping and securing loads because of its flexibility. The film’s ability to stretch around corners of products, boxes, and pallets offers increased puncture and tear resistance as well as greater efficiency when applied appropriately. In order for stretch film to have these capabilities, makers of stretch film must add certain elements. Tackifier is an element used in the manufacturing process to add stickiness of the surface of the stretch film. Stickiness is an important trait in stretch film as it needs to be able to cling tightly to the other layers and maintain its adhesiveness as conditions change.
Stickiness is a great feature to have with stretch film, however most stretch wrappers that pre-stretch film, thin it out. As a result, there is less tackifier holding the film together. When there is not enough tackifier or the film is loaded wrong, the film unwinds from the pallet creating film tails. Film tails tend to drag on the ground, get caught in equipment, and more importantly, they unravel on loads and cause load holding failures. To avoid generating film tails, Best Packaging offers machines that can turn off the pre-stretch (which thins the film) right before the film is cut. In doing so, you are guaranteeing the film is thickest which allows the tackifier to maintain its stickiness. For more information on these stretch wrappers or to learn more about stretch film, give us a call at (888) 930 BEST.
With over 20 years of business, Best Packaging is a leader in innovative designs and has capability to customize equipment based on the customer’s needs. We understand that with the correct PLC, HMI programming or other engineering services, your control panels and integrated machines could be more efficient. For this reason, Best Packaging now offers engineering services for the integration and control of production machinery. We can program PLC-based controls and HMI control systems on complete production lines or individual machines to improve packaging, material handling, and supply chain performance. At Best Packaging, our creative engineers assess and modify the systems specifications necessary for your plant’s particular needs in order to achieve maximum production line efficiency. When your controls become obsolete, or a touch screen wears out, we have the ability to reprogram these touch screens, rebuild an old panel or an entirely new panel.
When a packaging line becomes faulty or fails, Best Packaging understands the urgency in fixing the problem immediately. That is why we are available 24 hours a day, seven days a week for emergency service. We specialize in the repair and maintenance of end of line packaging equipment including: Stretch Wrappers, Shrink Wrappers, Case Tapers, Case Sealers, Conveyors, and Strappers. Our expert technicians will get your equipment back to running efficiently and effective to enhance your company’s production line. It’s what we do BEST!
In many industries, when you call a manufacturer’s service tech, they only know how to fix their machines. They may even recommend a solution that fits their business model, however it’s usualy not the BEST solution for your specific needs. At Best Packaging, we service all end of line packaging equipment brands. We work with our clients to deliver customized solutions by consulting and designing based on the customer’s business goals and unique needs. Our in-depth understanding of complex packaging lines combined with our ability to recognize efficiencies for customers not conceived by many manufacturers is what makes us unique. We won’t force products on you that don’t fit your needs.
At Best Packaging, we make it a priority to assist you with anything from installation to performance optimization to ensure each company is implementing the BEST solution. Whether you are looking to build a new control system, or update an existing system, Best Packaging’s programmers have the application knowledge required to implement the design. To learn more about how we can get your control panels to run more efficiently, give us a call at (888) 930 BEST
It’s evident that cases with vertically aligned sides are easier to wrap. Achieving a square case increases the strength of the load, which results in less damage to your product. Non-square cases are more likely to jam during end of line packaging which can lead to problems when preparing your pallet for and during shipment. However, creating a perfectly square case by hand is not as easy as it looks. When erecting cases by hand, it’s difficult to control the consistency of the assembly process. In most instances, automatic erecting and sealing machines turned out to be an effective solution in both the cost and quality of case handling. At Best Packaging, we offer case erectors and a line of random and uniform case sealers at reasonable prices to help increase efficiency.
When failure strikes, will you be ready?
There are so many elements in storing, packing, and delivery that make square cases a crucial component of your operation, it’s wise to be prepared for unexpected downtime. Proper planning and preventative maintenance can result in case erectors/sealers that are true assets, instead of production jams. Best Packaging Inc. provides professional equipment support and preventative maintenance on all end-of-line packaging machines to make sure your case erectors and sealers are delivering the optimal productivity gains. We provide highly trained, well-qualified employees who are not only concerned with maintaining your machines, but we also seek to maximize the performance. For more information or questions on our case erectors and sealers, give us a call at (888) 930 BEST. To schedule a PM, click here.
“An ounce of prevention is worth a pound of cure,” Or in this case, 1600 lbs of steel. Our customer was the proud owner of a Synergy 4 high profile stretch wrapper by Highlight Industries. This state-of-the-art pallet wrap machine features a Fast Film Feed for quick film change, and electronically controlled pre-stretch for ultimate flexibility.
Unfortunately, even the smartest packaging equipment can encounter issues when environmental factors, and inconsistent maintenance, create a harmful compound. This highly efficient machine was debased when its turntable refused to turn. Material handlers had resorted to placing pallets onto the stationary turntable, then manually rotating the base as the pre-stretch carriage dispensed film. This movement caused a rather grating metal-on-metal grinding sound, but the operations team had no choice if they wanted to continue shipping their product.
Anxious to get back to the grind… that is to say, back to normal operations, the plant manager dialed Best Packaging’s toll-free number: (888) 930-BEST. Best Packaging was able to send a service technician to the Northern Illinois facility within a week. The professional repairman effortlessly diagnosed the issue once onsite. The central shaft that causes the turntable to rotate was mangled beyond repair, likely due to challenging warehouse conditions and/or lackluster maintenance. This had caused the center bearing to lock up and the shaft had seized onto the bearing. Since the existing system literally came to a grinding halt, the bearings were beyond economical repair (BER). The only option was to replace the high-profile turntable, shaft, and central bearing.
Since Best Packaging is a licensed dealer of Highlight equipment, the customer service team ensured the right parts were ordered at the best possible price. While the customer awaited the shipment of the new turntable, a service technician began the Herculean task of removing the old table. Since components had seized up underneath the old turntable, extraction was executed with precision in to minimize further damage. The above photo depicts Best Packaging’s technician severing the old shaft to free the turntable above it.
A new turntable, shaft, and center bearing from the original manufacturer were installed by Best Packaging’s factory certified team. The turntable now spins smoothly, with hardly a sound.
If you want to ensure your high caliber stretch wrap machine is a smooth operator, we recommend enrolling in a Preventative Maintenance Program from Best Packaging. The service technicians maintain a detailed log of machine condition, services performed, and potential issues to watch out for in the future. Best Packaging calls for appointment reminders and service is scheduled when the customer agrees to an appointment time. Best Packaging can be reached at (888) 930-BEST or by following the link below.